Equipment Staging Sequencer Sequencing

A toy plant, not your plant — identical units on a common header, staged by a simplified sequence to build a feel for the knobs. New to staging? Start with the explainer →

Plant Configuration

Units in plant

Run

Sim clockDay 1 · 00:00
2 sim-h / s
Demand source
Fault
12 %
The demand-vs-capacity chart reads best on a wider screen — at phone width the time axis compresses. The plant still runs and the event log still records every move; a laptop just gives the chart room.
Building demand Online capacity
Units running
1 of 3
Online capacity
33%
Per-unit load
36%
Runtime spread
0 h

Event log

  • Press Play — staging, rotation, and fault events land here.

The sequence answers two questions continuously: how many units to run, and which ones. The thresholds and timers answer the first; the lead/lag strategy answers the second. The Equipment Staging explainer walks through the why — this is the quick reference for the controls above.

KnobWhat it does
Stage up / down %Per-unit load — demand spread across the running units — that adds or drops a unit. The gap between them is the deadband; it must be a real gap or the plant hunts (cycles a unit on/off at the line).
Stage delayDemand must stay across the line this long before the sequence acts, so a brief swing doesn't churn the plant.
Minimum stage timeLocks out the next stage change for a while after one happens — short-cycling is hard on motors, starters, and the equipment.
Fixed leadUnit 1 always leads. One unit logs all the hours while the rest stay cold — watch the runtime spread run away.
Runtime-equalizedThe lowest-hour idle unit comes on next; the highest-hour running unit drops first. The bars converge — the set wears as one.
Scheduled rotationThe lead role moves to the next unit every interval regardless of hours — the simplest rotation, and what many plants ship with.
Trip leadFaults the current lead; the sequence promotes a standby at once. If no healthy unit is free to cover, you get a capacity shortfall — the reason a plant is built N+1.

The clock is sped up for the demonstration — the stage delay and minimum-stage-time you set are simulated seconds, so at a faster clock speed they pass quickly. Real-plant values run on the order of several minutes each. The day-load curve is a single smooth peak (low overnight, a midday/afternoon high); leave it on Follow day-load and the plant stages and rotates hands-free, or switch to Manual to drive the demand slider yourself.

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